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Right Wing Trammeling

My grandfather’s flight was this afternoon but we decided to give trammeling another shot in the morning before he had to leave. As I mentioned before, the problem we were having is that we could n...

Right Wing Tank Straps and Drag Wires

Yet another productive day today. We installed all of the fuel tank straps (including the felt) and the drag wires. This included the notch in rib#8 for drag wire clearance. We also started trying ...

Right Wing Tubes and Ribs

Today was another very productive day working on the plane. We started by installing the compression tubes between the two spars and then match drilled and riveted the rest of the fittings onto the...

Starting Right Wing

Today we started by placing the left wing into the holder and putting the spars for the right wing onto the sawhorses. Ready to start the right wing With that done (and the outboard sawhorse fli...

Swapping Wings

My grandfather came into town for a long weekend of helping me on the plane and this was day 1! Tank Extension Skin We started trying to finish up the left wing by installing the tank extension s...

Rib Braces and Pitot Bracket Nutplates

Pitot Bracket Nutplates My friends from high school, Mitchell and Phillip, were in town today visiting and they helped me on the plane build. We started by installing the nutplates for the pitot ...

Retorquing Bolts

The new version of the manual specifies new torque values for some of the bolts. It does this in a table that is easier to understand but that also changes the values we used for a number of the AN...

Installing Capstrip Nutplates

Rib 5 Capstrip Fabric Rivet Holes The first thing I did tonight was match drill the fabric rivet holes through the capstrip in rib #5. There are several holes pre-drilled in the double rib and 3 h...

Rib 1 and 3 Top Capstrips

Tonight I worked on installing the capstrips on the tops of ribs #1 and #3. These capstrips form the inboard and outboard sides of the fuel tank bay and have nutplates that will eventually hold scr...

Rib 1 Bottom Capstrip

Rib 5 Capstrip I borrowed the CherryMax rivet puller from Craig today so I started by finishing the capstrip on rib #5. I had already countersunk the 3 holes in the capstrip and machined tail rib ...