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Zach Brewer
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Right Wing Nose Rib Alignment

It’s been a long time since I’ve been able to work on the plane for a number of factors. Included among those was the fact that we discovered that the leading edge clamps we had weren’t quite right...

Right Wing Tank Extension Skin and Light Wires

I’ve been working with Craig on his plane a bit recently and we started his leading edge skins. We’ve still got a fair bit of work to do in order to finish up his right wing, after which we’ll move...

Right Wing Center Aileron Hanger

Craig came by once again today to help my finish the center aileron hanger on my right wing. We were able to use a couple pairs of pliers wrenches to put a “double bend” in the bottom tab of each b...

Finishing the Aileron False Spar

With Craig’s help again, I finished the false spar today by drilling and riveting the remaining holes in the outboard aileron hanger, drilling the remaining holes for the last two ribs (10 and 11),...

Starting the Aileron False Spar

Craig came by again today to help me with the aileron false spar. With it clamped in place the last time we worked on it (flush with the edge of the aileron/flap hanger), we were able to start by u...

Riveting the Flap False Spar

Craig came by today and helped me drill the last two holes for now for the flap false spar - the two holes in the center aileron/flap hanger. We drilled these carefully as to not mess up the part a...

Finishing the Flap False Spar

I worked on finishing the flap false spar today. I measured the false rib and determined that it is off center by 1/16” and the distance between the spars is 30 3/8”. This means that is is off by a...

Starting the Flap False Spar

False Rib Before starting the flap false spar, I realized that the false rib Craig and I installed earlier had a bit of a twist in it and that it was therefore not quite flat compared to the botto...

Wingtip Wiring Harnesses

Today I made all 4 wiring harnesses for the wingtip lights (a set of 2 for me and a set of 2 for Craig). These were made in a very similar way to the landing light harnesses except for the fact tha...

Rib Rivet Replacement

Rivet Replacement I started today where I left off the previous time, trying to remove the top rivet from rib #7. The first thing I did was drill out the remaining 3 stainless steel rivets (one in...